Why choose SimSci Simulation Software?

Trusted Simulation Partner Since 1967 

SimSci simulation software is a superior set of professional tools for process design, simulation & operator training, and process optimization that have been improved & tailored to solve customer problems since 1967. SimSci development has continuously produced innovative solutions to deal with emerging trends for the entire process industry value chain. Combined with a focus on the refining and petrochemical businesses, there is not a supplier out there that can offer customers a wider breath of innovative simulation, operator training, and optimization software technology that enables enhanced performance and increased profitability.

The key to the success of SimSci software is the close partnership with customers, which enables collaboration and the ability to leverage the best available knowledge in the industry. These partnerships also enable licensing flexibility that makes SimSci the partner of choice for most industry leading firms. SimSci simulation software provides tremendous sustainable value to customers, yielding a quick return on investment, and continuous engagement with consultants, technical suppliers and delivery.

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Boiler Optimization with Connoisseur SmartFire

The SmartFire solution from Invensys is based on an extension to the Connoisseur Advanced Process Control (APC) software. This solution is a boiler optimization application that offers multivariable model predictive control and neural networks.
It is often applied to bias furnace air flow distribution and address O2 imbalances and regions of high CO. The original application needed some adjustments in order for it to achieve its fullest potential. It was decided that improvements could be made if this offering could automatically determine more optimum air/fuel settings at individual dampers.

SmartFire completes the boiler optimization offering from Invensys by compensating for a phenomenon in coal fired boilers known as roping. Roping occurs when pulverized coal is fed to a utility boiler causing disruption to the distribution of coal flow to the coal pipes that supply the burners. This imbalanced distribution causes some regions of the furnace to have more fuel and others to have less fuel.

SmartFire continuously tests the APC system and adapts the models to capture the characteristics of shifting relationships. Operators do not interfere with this process, which optimizes work performance and greatly enhances the bottom line. This solution offers significant improvements in boiler efficiency. After testing the system, there were estimated benefits of $78,000 a year - in addition to the benefits of APC which typically exceed $500,000. This shortens the payback period and is truly unique to the Invensys APC offering. 

About Connoisseur: Connoisseur is advanced process control (APC) software developed by Invensys to improve process profitability and control. The quality improvements that result from using Connoisseur model-based predictive control software are also met with considerable economic improvements. RBF neural nets, a key feature of this solution can be mixed with step test derived models. The standard deviation of key product parameters from target specification is significantly reduced, leading to increased throughput and significantly reduced material and/or energy consumption, providing a total payback in three to six months or less. Applications of Connoisseur include mining, power, chemicals and refining, among others.


Technical Support: As always, feel free to reach out to your local technical support team for more information.

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Are you operating as sub-optimal conditions

The global economy and regional regulations are placing greater economic pressures on refiners in the form of increased pricing pressure that affect profitability and require enhanced performance to allow the plant to remain profitable. Additionally, regulatory compliance and adherence to increasing stringent safety standards can adversely affect a refinery’s bottom line. Decreased margin from increased competition is forcing refiners to evaluate means to run more profitably. Refineries have been implementing profit generating activities for years, but the key is implementation and sustainability of a full-scale optimization program.

THE INVENSYS SOLUTION:

Invensys provides several optimization solutions. Invensys has extended its best-in-class solutions under SimSci for refinery optimization through integration of various individual products and applications designed to capture all areas of profit opportunity by providing the best optimization and regulatory compliance solutions for a refinery. These new solutions take SimSci’s leadership in refining optimization to a higher level. The various solutions allow the refinery to choose the level of optimization that is appropriate for their current situation.

Off-sites:  Tank farms make up a large portion of a refining complex. Increased automation and operational performance reduces the cost of terminal operations, while at the same time improving safety compliance and business performance. Invensys Off-sites solutions have been in use in terminal and refinery sites globally for over 25 years, serving all of the major oil companies.

Process Optimization:  ROMeo is the standard for process optimization in refining and can be used for either performance monitoring or process optimization.  During performance monitoring, ROMeo trends the performance of equipment to identify problems and pinpoint equipment operational issues. An example would be the performance monitoring of a crude pre-heat train to monitor exchanger fouling and running case-studies to view which heat exchanger would impact profitability the most when cleaned.   During process optimization, ROMeo automatically imports process data, reconciles that data, and optimizes the process within a set of operational bounds. One example would be to minimize the usage of hydrogen when upgrading heavier crude oil. In this example, ROMeo would be used to monitor hydrogen usage and minimize its consumption by altering the flow and conditions (temperature and pressure) of the various feedstocks.

Integrating ROMeo with Planning, Scheduling and Off-sites:  Refiners can now leverage blend operations and optimization practices to improve efficiency and profitability across the entire refinery. Crude blend data available from off-sites blending operations can be used as input to process optimization software. Product properties that are calculated by process optimization software can then be used in off-sites product blending operations.

Visualization:  Wonderware Intelligence provides the visualization technology that allows operators key performance indicator (KPI) visibility and monitoring through interactive dashboards in near real-time.  This provides key information in desired context across Invensys and non-Invensys sources of operations data to achieve on the spot operational decision-making.

Automation:  ArchestrA Workflow is powerful business process management software, a) helping enforce consistent policy and procedural execution from plant automation to Enterprise Resource Planning (ERP), b) enabling a reduction in process and response latency c) and providing the open framework to support the necessary governance, including notifications, escalations and approvals of all stakeholders in the collaboration environment.  Mobile Solutions, from Wonderware IntelaTrac, enable workflow, data collection and general task management for plant operations, maintenance management, production tracking and compliance applications. Mobile Solutions result in improved operational discipline and reliability, increased workforce productivity, and enhanced safety and compliance.   Condition Manager, from Avantis, is tied to asset health, reliability and/or availability.  Predicting asset failures before they occur on critical refinery equipment can result in significant costs savings. Condition Manager collects data from any plant floor system which is OPC-compliant, analyzes that data, then acts upon it – letting operators know of any problematic conditions early enough to take corrective action before they escalate into serious upsets or, worse yet, unplanned shutdowns.

Advanced Process Control: While ROMeo is able to optimize operations once they have achieved steady-state, Connoisseur, the APC solution from SimSci-Esscor, offers optimization within a smaller time-frame. APC can help control a process to desired set-points to minimize fluctuation in the controllers and optimize output.

ACA.HF: The ACA.HF is the new standard in safety, simplicity, reliability, and accuracy for analysis of HF alkylation process performance. ACA.HF is a way to safely and simply obtain online measurement of %HF, %Water and %ASO in HF alkylation. This solution is an affordable alternative to FTNIR with highly reliable and repeatable accuracy. In fact, ACA.HF exceeds the precision of HF analysis with FTNIR. ACA.HF is a multivariable analyzer based on the application of proven Foxboro measurement technologies that are long-established in online analysis of process streams. The fact that measurements can be made in real-time with no safety risk allows refineries to enjoy the results without the risk of an accident or plant downtime.

Are you running at peak performance? What do you need help with? Let us know.

Read More

Are you operating as sub-optimal conditions

The global economy and regional regulations are placing greater economic pressures on refiners in the form of increased pricing pressure that affect profitability and require enhanced performance to allow the plant to remain profitable. Additionally, regulatory compliance and adherence to increasing stringent safety standards can adversely affect a refinery’s bottom line. Decreased margin from increased competition is forcing refiners to evaluate means to run more profitably. Refineries have been implementing profit generating activities for years, but the key is implementation and sustainability of a full-scale optimization program.

THE INVENSYS SOLUTION:

Invensys provides several optimization solutions. Invensys has extended its best-in-class solutions under SimSci-Esscor for refinery optimization through integration of various individual products and applications designed to capture all areas of profit opportunity by providing the best optimization and regulatory compliance solutions for a refinery. These new solutions take SimSci-Esscor’s leadership in refining optimization to a higher level. The various solutions allow the refinery to choose the level of optimization that is appropriate for their current situation.

Off-sites:  Tank farms make up a large portion of a refining complex. Increased automation and operational performance reduces the cost of terminal operations, while at the same time improving safety compliance and business performance. Invensys Off-sites solutions have been in use in terminal and refinery sites globally for over 25 years, serving all of the major oil companies.

Process Optimization:  ROMeo is the standard for process optimization in refining and can be used for either performance monitoring or process optimization.  During performance monitoring, ROMeo trends the performance of equipment to identify problems and pinpoint equipment operational issues. An example would be the performance monitoring of a crude pre-heat train to monitor exchanger fouling and running case-studies to view which heat exchanger would impact profitability the most when cleaned.   During process optimization, ROMeo automatically imports process data, reconciles that data, and optimizes the process within a set of operational bounds. One example would be to minimize the usage of hydrogen when upgrading heavier crude oil. In this example, ROMeo would be used to monitor hydrogen usage and minimize its consumption by altering the flow and conditions (temperature and pressure) of the various feedstocks.

Integrating ROMeo with Planning, Scheduling and Off-sites:  Refiners can now leverage blend operations and optimization practices to improve efficiency and profitability across the entire refinery. Crude blend data available from off-sites blending operations can be used as input to process optimization software. Product properties that are calculated by process optimization software can then be used in off-sites product blending operations.

Visualization:  Wonderware Intelligence provides the visualization technology that allows operators key performance indicator (KPI) visibility and monitoring through interactive dashboards in near real-time.  This provides key information in desired context across Invensys and non-Invensys sources of operations data to achieve on the spot operational decision-making.

Automation:  ArchestrA Workflow is powerful business process management software, a) helping enforce consistent policy and procedural execution from plant automation to Enterprise Resource Planning (ERP), b) enabling a reduction in process and response latency c) and providing the open framework to support the necessary governance, including notifications, escalations and approvals of all stakeholders in the collaboration environment.  Mobile Solutions, from Wonderware IntelaTrac, enable workflow, data collection and general task management for plant operations, maintenance management, production tracking and compliance applications. Mobile Solutions result in improved operational discipline and reliability, increased workforce productivity, and enhanced safety and compliance.   Condition Manager, from Avantis, is tied to asset health, reliability and/or availability.  Predicting asset failures before they occur on critical refinery equipment can result in significant costs savings. Condition Manager collects data from any plant floor system which is OPC-compliant, analyzes that data, then acts upon it – letting operators know of any problematic conditions early enough to take corrective action before they escalate into serious upsets or, worse yet, unplanned shutdowns.

Advanced Process Control: While ROMeo is able to optimize operations once they have achieved steady-state, Connoisseur, the APC solution from SimSci-Esscor, offers optimization within a smaller time-frame. APC can help control a process to desired set-points to minimize fluctuation in the controllers and optimize output.

ACA.HF: The ACA.HF is the new standard in safety, simplicity, reliability, and accuracy for analysis of HF alkylation process performance. ACA.HF is a way to safely and simply obtain online measurement of %HF, %Water and %ASO in HF alkylation. This solution is an affordable alternative to FTNIR with highly reliable and repeatable accuracy. In fact, ACA.HF exceeds the precision of HF analysis with FTNIR. ACA.HF is a multivariable analyzer based on the application of proven Foxboro measurement technologies that are long-established in online analysis of process streams. The fact that measurements can be made in real-time with no safety risk allows refineries to enjoy the results without the risk of an accident or plant downtime.

Are you running at peak performance? What do you need help with? Let us know.

Read More

SmartFire solution

The SmartFire solution from Invensys is based on an extension to the Connoisseur Advanced Process Control (APC) software. This solution is a boiler optimization application that offers multivariable model predictive control and neural networks. It is often applied to bias furnace air flow distribution and address O2 imbalances and regions of high CO. The original application needed some adjustments in order for it to achieve its fullest potential. It was decided that improvements could be made if this offering could automatically determine more optimum air/fuel settings at individual dampers.

SmartFire completes the boiler optimization offering from Invensys by compensating for a phenomenon in coal fired boilers known as roping. Roping occurs when pulverized coal is fed to a utility boiler causing disruption to the distribution of coal flow to the coal pipes that supply the burners. This imbalanced distribution causes some regions of the furnace to have more fuel and others to have less fuel.

SmartFire continuously tests the APC system and adapts the models to capture the characteristics of shifting relationships. Operators do not interfere with this process, which optimizes work performance and greatly enhances the bottom line. This solution offers significant improvements in boiler efficiency. After testing the system, there were estimated benefits of $78,000 a year - in addition to the benefits of APC which typically exceed $500,000. This shortens the payback period and is truly unique to the Invensys APC offering.

About Connoisseur: Connoisseur is advanced process control (APC) software developed by Invensys to improve process profitability and control. The quality improvements that result from using Connoisseur model-based predictive control software are also met with considerable economic improvements. RBF neural nets, a key feature of this solution can be mixed with step test derived models. The standard deviation of key product parameters from target specification is significantly reduced, leading to increased throughput and significantly reduced material and/or energy consumption, providing a total payback in three to six months or less. Applications of Connoisseur include mining, power, chemicals and refining, among others.

Technical Support: As always, feel free to reach out to your local technical support team for more information.

 

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Connoisseur - Advanced Process Control Increases Profitability

Connoisseur is an advanced process control (APC) software developed by Invensys Operations Management designed to improve process profitability. The quality improvements that result from using this software are also met with considerable economic improvements. The standard deviation of key product parameters from target specification is significantly reduced, leading to increased throughput and significantly reduced material and/or energy consumption, providing a total payback in three to six months or less.

For more information on Connoisseur, view the product page here.

Guest Blogger: Kaylen McMullen, Marketing Assistant, Invensys Operations Management

About Connoisseur: Connoisseur is advanced process control (APC) software developed by Invensys to improve process profitability and control. The quality improvements that result from using Connoisseur model-based predictive control software are also met with considerable economic improvements. RBF neural nets, a key feature of this solution can be mixed with step test derived models. The standard deviation of key product parameters from target specification is significantly reduced, leading to increased throughput and significantly reduced material and/or energy consumption, providing a total payback in three to six months or less. Applications of Connoisseur include mining, power, chemicals and refining, among others.

Technical Support: As always, feel free to reach out to your local technical support team for more information.

Read More

SmartFire solution

Guest Blogger: Kaylen McMullen, Marketing Assistant, Invensys Operations Management

The SmartFire solution from Invensys is based on an extension to the Connoisseur Advanced Process Control (APC) software. This solution is a boiler optimization application that offers multivariable model predictive control and neural networks. It is often applied to bias furnace air flow distribution and address O2 imbalances and regions of high CO. The original application needed some adjustments in order for it to achieve its fullest potential. It was decided that improvements could be made if this offering could automatically determine more optimum air/fuel settings at individual dampers.

 SmartFire completes the boiler optimization offering from Invensys by compensating for a phenomenon in coal fired boilers known as roping. Roping occurs when pulverized coal is fed to a utility boiler causing disruption to the distribution of coal flow to the coal pipes that supply the burners. This imbalanced distribution causes some regions of the furnace to have more fuel and others to have less fuel.

SmartFire continuously tests the APC system and adapts the models to capture the characteristics of shifting relationships. Operators do not interfere with this process, which optimizes work performance and greatly enhances the bottom line. This solution offers significant improvements in boiler efficiency. After testing the system, there were estimated benefits of $78,000 a year - in addition to the benefits of APC which typically exceed $500,000. This shortens the payback period and is truly unique to the Invensys APC offering.

About Connoisseur: Connoisseur is advanced process control (APC) software developed by Invensys to improve process profitability and control. The quality improvements that result from using Connoisseur model-based predictive control software are also met with considerable economic improvements. RBF neural nets, a key feature of this solution can be mixed with step test derived models. The standard deviation of key product parameters from target specification is significantly reduced, leading to increased throughput and significantly reduced material and/or energy consumption, providing a total payback in three to six months or less. Applications of Connoisseur include mining, power, chemicals and refining, among others.

Technical Support: As always, feel free to reach out to your local technical support team for more information.

Read More

SmartFire solution

Guest Blogger: Kaylen McMullen, Marketing Assistant, Invensys Operations Management

The SmartFire solution from Invensys is based on an extension to the Connoisseur Advanced Process Control (APC) software. This solution is a boiler optimization application that offers multivariable model predictive control and neural networks. It is often applied to bias furnace air flow distribution and address O2 imbalances and regions of high CO. The original application needed some adjustments in order for it to achieve its fullest potential. It was decided that improvements could be made if this offering could automatically determine more optimum air/fuel settings at individual dampers.

           SmartFire completes the boiler optimization offering from Invensys by compensating for a phenomenon in coal fired boilers known as roping. Roping occurs when pulverized coal is fed to a utility boiler causing disruption to the distribution of coal flow to the coal pipes that supply the burners. This imbalanced distribution causes some regions of the furnace to have more fuel and others to have less fuel.

SmartFire continuously tests the APC system and adapts the models to capture the characteristics of shifting relationships. Operators do not interfere with this process, which optimizes work performance and greatly enhances the bottom line. This solution offers significant improvements in boiler efficiency. After testing the system, there were estimated benefits of $78,000 a year - in addition to the benefits of APC which typically exceed $500,000. This shortens the payback period and is truly unique to the Invensys APC offering. 

Read More

Sub-optimal Operating Conditions

The global economy and regional regulations are placing greater economic pressures on refiners in the form of increased pricing pressure that affect profitability and require enhanced performance to allow the plant to remain profitable. Additionally, regulatory compliance and adherence to increasing stringent safety standards can adversely affect a refinery’s bottom line. Decreased margin from increased competition is forcing refiners to evaluate means to run more profitably. Refineries have been implementing profit generating activities for years, but the key is implementation and sustainability of a full-scale optimization program.

THE INVENSYS SOLUTION:

Invensys provides several optimization solutions. Invensys has extended its best-in-class solutions under SimSci-Esscor for refinery optimization through integration of various individual products and applications designed to capture all areas of profit opportunity by providing the best optimization and regulatory compliance solutions for a refinery. These new solutions take SimSci-Esscor’s leadership in refining optimization to a higher level. The various solutions allow the refinery to choose the level of optimization that is appropriate for their current situation.

Off-sites:  Tank farms make up a large portion of a refining complex. Increased automation and operational performance reduces the cost of terminal operations, while at the same time improving safety compliance and business performance. Invensys Off-sites solutions have been in use in terminal and refinery sites globally for over 25 years, serving all of the major oil companies.

Process Optimization:  ROMeo is the standard for process optimization in refining and can be used for either performance monitoring or process optimization.  During performance monitoring, ROMeo trends the performance of equipment to identify problems and pinpoint equipment operational issues. An example would be the performance monitoring of a crude pre-heat train to monitor exchanger fouling and running case-studies to view which heat exchanger would impact profitability the most when cleaned.   During process optimization, ROMeo automatically imports process data, reconciles that data, and optimizes the process within a set of operational bounds. One example would be to minimize the usage of hydrogen when upgrading heavier crude oil. In this example, ROMeo would be used to monitor hydrogen usage and minimize its consumption by altering the flow and conditions (temperature and pressure) of the various feedstocks.

Integrating ROMeo with Planning, Scheduling and Off-sites:  Refiners can now leverage blend operations and optimization practices to improve efficiency and profitability across the entire refinery. Crude blend data available from off-sites blending operations can be used as input to process optimization software. Product properties that are calculated by process optimization software can then be used in off-sites product blending operations.

Visualization:  Wonderware Intelligence provides the visualization technology that allows operators key performance indicator (KPI) visibility and monitoring through interactive dashboards in near real-time.  This provides key information in desired context across Invensys and non-Invensys sources of operations data to achieve on the spot operational decision-making.

Automation:  ArchestrA Workflow is powerful business process management software, a) helping enforce consistent policy and procedural execution from plant automation to Enterprise Resource Planning (ERP), b) enabling a reduction in process and response latency c) and providing the open framework to support the necessary governance, including notifications, escalations and approvals of all stakeholders in the collaboration environment.  Mobile Solutions, from Wonderware IntelaTrac, enable workflow, data collection and general task management for plant operations, maintenance management, production tracking and compliance applications. Mobile Solutions result in improved operational discipline and reliability, increased workforce productivity, and enhanced safety and compliance.   Condition Manager, from Avantis, is tied to asset health, reliability and/or availability.  Predicting asset failures before they occur on critical refinery equipment can result in significant costs savings. Condition Manager collects data from any plant floor system which is OPC-compliant, analyzes that data, then acts upon it – letting operators know of any problematic conditions early enough to take corrective action before they escalate into serious upsets or, worse yet, unplanned shutdowns.

Advanced Process Control: While ROMeo is able to optimize operations once they have achieved steady-state, Connoisseur, the APC solution from SimSci-Esscor, offers optimization within a smaller time-frame. APC can help control a process to desired set-points to minimize fluctuation in the controllers and optimize output.

ACA.HF: The ACA.HF is the new standard in safety, simplicity, reliability, and accuracy for analysis of HF alkylation process performance. ACA.HF is a way to safely and simply obtain online measurement of %HF, %Water and %ASO in HF alkylation. This solution is an affordable alternative to FTNIR with highly reliable and repeatable accuracy. In fact, ACA.HF exceeds the precision of HF analysis with FTNIR. ACA.HF is a multivariable analyzer based on the application of proven Foxboro measurement technologies that are long-established in online analysis of process streams. The fact that measurements can be made in real-time with no safety risk allows refineries to enjoy the results without the risk of an accident or plant downtime.

Are you running at peak performance? What do you need help with? Let us know.

Read More